D-I-Y Disk Box

by Phil Brown

 

 

Issue 12

Nov/Dec 84

Next Article >>

<< Prev Article

 

 

How about trying something for your disk based system which requires no programming knowledge whatsoever? Make yourself a disk box! Phil Brown sent in one he had made and it really is an excellent and sturdy storage box.

Since purchasing a disk drive I have been amazed at how fast one's disk collection grows and quite soon it becomes a problem to store them. A disk box is the obvious answer but with disks themselves being quite pricey, I did not wish to spend too much on storage. Looking through the catalogues revealed prices between £17 and £30 so I set about making my own and spending the balance on more disks! I have been so pleased with the results that I would like to share the idea with other readers, that is if you are interested in three disk boxes for less than £1!

The box is made of card, is dustproof, anti-static and holds the disks upright with room to flick through for selection. It was designed to hold 20 to 22 disks with room for dividers. The card used came from a local art shop and is DALER ART BOARD which is available in several colours. One sheet will cost you about 80p and will make three storage boxes as detailed here. The only other cost is a tube of glue and your time but spread it out over a few days and you will still have plenty of time on the computer.

ASSEMBLY

1. Cut main box piece and draw, on the reverse, all bold and dashed lines. 2. Cut out the shaded triangular shaped pieces from the main box.

3. Score top and bottom 20mm flaps by cutting 1/3 way through the card 1/2mm to 1 mm each side of the dashed lines and remove the strip of board.

4. Score main folds and ensure everything folds fairly easily with the scored lines on the inside. If it doesn't fold easily scrape some card out of the scored lines. 

5. Cut the solid lines which separate the lid from the base and score, sparingly, the hinge line.

6. Using a wide black felt tip marker, colour the edges of the card which will improve the final appearance.

7. Gently ease the box into a rectangular tube and glue the sides together with a PVA glue such as Evostick W and use clothes pegs to hold for an hour or so.

8. Cut out base plate and top plate, inside side pieces and front inside lip.

9. Check the base plate fits inside the bottom of the box You will probably need to nick off the corners and cut a sliver off one edge at the corner to fit against the box seam. Glue the base plate from the inside, i.e. with the flaps sitting on your work surface. Put weights inside to hold the base until it is set. Make sure first that it is square.

10. Fit side internal edges so that they protrude approx 10mm above the sides of the box and hold in place with pegs. These side pieces must touch front and back because they stop you squeezing the box when it is in use. 

11. Fit front inside lip to line up with the side pieces, gluing each end to the side pieces. Put aside until dry.

12. The top of the lid is left until last to ensure that the top closes square. Close the box and glue the top on to the folded lid flaps and put a weight on top until dry.

Put the box somewhere warm for 24 hours to fully dry out and then you can decorate it with your favourite stickers! The box will stay shut but you can secure it with an elastic band if you take it out with you.

You will now need some disks to put inside and you can buy these with the £25 you have saved from buying a commercial disk box!

top